G36

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The Heckler & Koch G36 (Gewehr 36) is a 5.56x45mm assault rifle designed in the early 1990s by German weapons manufacturer Heckler & Koch as a replacement for the heavier 7.62x51mm G3 battle rifle. It was accepted into service with the  Bundeswehr 1997, replacing the G3. Since then, it has also been a popular export, and the G36 has seen active service in military and police units in several countries, including Germany, Spain, and the United Kingdom. The G36 is gas-operated and feeds from a 30-round detachable box magazine or 100-round C-mag drum magazine.

In 2012, the G36 was found to suffer from severe accuracy problems when the weapon overheated, which prompted the search for a replacement. In 2017, the Bundeswehr launched the System Sturmgewehr Bundeswehr, a program to find a replacement for the G36. The weapons put forth were the HK416, HK433 and the Haenel MK 556. Due to legal issues surrounding claims of Haenel engaging in patent infringement the program has been put on hold, and the new replacement, the HK416A8, was selected to become the new service rifle starting in 2022.

Development

 Work on a successor for the venerable G3 rifle had been ongoing in Germany since the second half of the 1970s. These efforts resulted in the innovative 4.73mm G11 assault rifle (developed jointly by a group of companies led by H&K), that used caseless ammunition (designed by the Dynamit Nobel company). It had been predicted that this weapon would eventually replace the G3, therefore further development of H&K's series of firearms chambered for the 5.56×45mm NATO cartridge had been halted. Heckler & Koch, having no incentive to pursue a new 5.56 mm weapon system, was content with the export-oriented HK33 and G41 rifles. However, the G11 program came to an abrupt end when the Bundeswehr cancelled its procurement due to defence budget cuts after the unification of East and West Germany and H&K was acquired in 1991 by British Aerospace's Royal Ordnance division (known today as BAE Systems).  Increasing interest in Germany for a modern service rifle chambered for the NATO-standard 5.56 mm cartridge led H&K to offer the German armed forces the G41 rifle, which, too, was rejected. Design work was then initiated from the ground up on a modern 5.56 mm assault rifle designated "Project 50" or HK50.[3] The prototype was then trialled, where it was rated higher than the rival Austrian Steyr AUG system. The final version of the G36 was completed in 1995. Production of the G36 began in 1996.  

In 2010, Bundeswehr forces equipped with G36 rifles came into a combat encounter with members of the Taliban, in which the barrels overheated, and three German soldiers were killed. This prompted an investigation, which found that two magazines (60 rounds) were enough to overheat the G36's barrel to a severe enough extent to cause accuracy degradation. The G36 is made largely of polymer to keep it lightweight, and it has been suggested that the polymer barrel housing may be the cause of this issue. After the incident, the German Minister of Defence, Ursula von der Leyen, claimed that "The Heckler & Koch G36 has no future in the German army in its current state of construction." Heckler & Koch rejected these claims, asserting that the faults of the rifles came from faulty ammunition, or the tin barrel covering applied by the Bundeswehr, and also cited its widespread usage as proof of the weapon's effectiveness. The Ministry of Defence attempted to sue H&K, saying they were legally obligated to repair their rifles. The court ruled in H&K's favor, saying that since the G36 was designed according to the Ministry's own specifications, H&K was not responsible for any faults in the weapon. The H&K would eventually make their own replacement for the G36 in the early 2000s, the HK416, which was adopted by several countries, including Germany and the United States. 

 Starting in 2017, the German Ministry of Defence had conceived a replacement for the G36. Several companies attempted to provide a replacement, including H&K, who had submitted both the HK416 and HK433, but lost to the MK 556, by C. G. Haenel, with the decision being finalised on the 14 September 2020. H&K complained about "unrealistic demands", and claimed that there was a lack of fairness in the proceedings, a notion shared by another participant, SIG Sauer. The first MK 556 rifles were expected to begin production by the end of October 2020, where it was slated to eventually phase out the G36. However, a possible patent law violation by Haenel concerning their rifle's magazine forced the German government to withdraw its commission.

Production 

The HK50 rifle was selected for service and an initial order was placed for 33,000 rifles under the Bundeswehr designation Gewehr G36. The order also involved an option for a further 17,000 rifles. Deliveries were first made to the Bundeswehr's NATO Quick Reaction Force during the fourth quarter of 1997. The G36's production line began in early 1996.  In July 1998, it was announced that the G36 had been selected as the standard rifle for the Spanish Armed Forces, replacing the 5.56 mm CETME Model L and LC rifles. Deliveries first took place at the end of 1999. From 1999 to 2005, 75,219 of these rifles were manufactured in Spain under license by General Dynamics Santa Bárbara Sistemas at the FACOR (Fábrica de Armas de la Coruña) facility, in Coruña, Galicia.  In addition, the rifle has been licensed for local production in Saudi Arabia.[10] The manufacturer in the country is the Military Industries Corporation. Technology transfer was granted by Germany to Saudi Arabia on 30 June 2008 The first Saudi-made G36 was produced at MIC's factory on 30 June 2009. However, some components of their own G36s are supplied by Heckler & Koch.

Design details

 The G36 is a selective-fire 5.56 mm assault rifle, firing from a closed rotary bolt. The G36 has a conventional layout and a modular component design. Common to all variants of the G36 family are: the receiver and buttstock assembly, bolt carrier group with bolt and the return mechanism and guide rod. The receiver contains the barrel, carry handle with integrated sights, trigger group with pistol grip, handguard and magazine socket.  The G36 employs a free-floating barrel (the barrel does not contact the handguard). The barrel is fastened to the receiver with a special nut, which can be removed with a wrench. The barrel is produced using a cold hammer forging process and features a chrome-lined bore with 6 right-hand grooves and a 1 in 178 mm (1:7 in) rifling twist rate. The barrel assembly consists of the gas block, a collar with a bayonet lug that is also used to launch rifle grenades and a slotted flash suppressor. The weapon can be stripped and re-assembled without tools through a system of cross-pins similar to that used on earlier HK designs. For cleaning purposes, the G36 dismantles into the following groups: receiver housing, return mechanism, bolt carrier group and trigger group.

Features

Fire selector

The fire and safety selector is ambidextrous and has controls on both sides of the receiver which are taken from the design of the original G3 selector. Selector settings are described with letters: "S"—safe ("Sicher"), "E"—semi-automatic fire ("Einzelfeuer") and "F"—automatic fire ("Feuerstoß"). The three position fire selector has a 0°/45°/90° rotation pattern between the settings. HK also offers several other trigger options, including the so-called Navy trigger group, with settings analogous to the standard trigger, but the selector positions have been illustrated with pictograms. A semi-automatic only trigger unit (lacks the "F" setting) is also available.  

Magazine

By default, the G36 uses a 30-round magazine. The magazines are molded with shock resistant plastic, and are translucent, allowing the user to see how much is in the magazine at any given time. The sides have studs which allow the magazines to be attached next to each other, allowing the operator to reload more easily. An empty G36 magazine weighs 127 grams (4.5 oz) and 483 grams (17.0 oz) when fully loaded. For comparison, a loaded STANAG magazine weighs 450 grams (15.9 oz). STANAG magazines cannot be normally used, but the G36 can use an adapter that will accept them. Certain types of Beta C-Mags, which hold 100 rounds, can also be used and are employed with the MG36 variant.  

Stock 

The stock has the ability to fold to one side, shortening the overall length of the weapon for use in tight areas or vehicles. The rifle can also still fire with the stock collapsed. Also, it incorporates holes where assembly pins can be placed during weapon cleaning and maintenance.

Material 

The G36 employs a large number of lightweight, corrosion-resistant synthetic materials in its design; the receiver housing, stock, trigger group (including the fire control selector and firing mechanism parts), magazine well, handguard and carry handle are all made of a carbon fiber-reinforced polyamide. The receiver has an integrated steel barrel trunnion (with locking recesses) and a nylon 66 steel reinforced receiver.

Sights  

Dual combat sighting system ZF 3×4° as used on German G36A1 assault rifles  Optical sight reticle pattern The standard German Army versions of the G36 are equipped with a ZF 3×4° dual optical sight that combines a 3× magnified telescopic sight (with the main reticle designed for firing at 200 m and bullet drop compensation markings for: 200, 400, 600 and 800 m crosshairs and a range-finding scale) and an unmagnified reflex sight (calibrated for firing at 100 m) mounted on top of the telescopic sight. The reflex sight is illuminated by ambient light during the day and uses battery powered illumination for use at night. Electric illumination is activated automatically by a built in photo sensor and can be manually activated to boost the brightness of the reticle in daytime low contrast situations. The export versions have a single telescopic sight with a 1.5× magnification and an aiming reticle fixed at 300 m. All rifles are adapted to use the Hensoldt NSA 80 third-generation night sight, which clamps into the G36 carry handle adapter in front of the optical sight housing and mates with the rifle's standard optical sight. The sighting bridge also functions as a carrying handle and features auxiliary open sights molded on top of the handle that consist of a forward blade and rear notch, but these can only be used with the reflex sight removed, as in the G36V. The optical sight system is produced by Hensoldt AG (a subsidiary of Carl Zeiss AG).  

Operating mechanism  

Short-stroke gas piston The G36 uses a short-stroke piston system from which HK later developed the HK-416's impingement system. Unlike direct impingement, this system takes gas trailing the bullet to operate a piston instead of pushing directly on the bolt. The G36's bolt is operated by a cam that guides the bolt carrier by its respective cutout. Then when fully pushed forward 7 radial locking lugs fully enclose the chamber.  HK included several design features that are essential in modern military firearms. For example, the bolt locks back after the last round is spent (this can be deactivated), and at the front end of the trigger guard there is a bolt catch button. The cocking handle can be switched from either end, folds in, and unfolds from a spring so the shooter need not unfold it by hand before firing. Another feature of it is that it doubles as the forward assist, which is used in the instance that the spent cartridge is ejected but the next round does not properly feed. In addition, the ejection port has a brass deflector to mitigate the amount of casings that may strike the face of left-handed operators. Instead of a dust cover which has the need to be flipped back up when the gun isn't in use, the bolt acts as the seal from dirt.  

Accessories 

The rifle can be fitted with a 40 mm AG36 (AG—Anbau-Granatwerfer) under-barrel grenade launcher, which is a breech-loaded break-action weapon with a side-tilting barrel.  Standard equipment supplied with the G36 includes: spare magazines, a cleaning and maintenance kit, sling, speed-loading device and sometimes modified AKM type II blade bayonets (many of which are left over in Germany from stocks of the former National People's Army).  

Overheating 

In April 2012, reports surfaced that G36 rifles used in Afghanistan would overheat during prolonged firefights after several hundred rounds were fired. Overheating affected the accuracy of the G36, making it difficult to hit targets past 100 meters, ineffective past 200 meters, and incapable of effective fire past 300 meters. The G36 has been called unsuitable for long battles. H&K said the rifle was not designed for sustained, continuous fire, but German soldiers gave no negative feedback.[citation needed] Operational commanders advised allowing the weapon to cool between periods of rapid shooting. In February 2014, the German Federal Ministry of Defence announced that the overheating deficiencies of the G36 were not a result of weapon design, but of the ammunition. A report by the Bundeswehr on 21 February 2014, revealed that the issues were not the fault of the rifle, but that one manufacturer of ammunition was making bullets with copper-plated jackets that were too thin. The manufacturer of the ammunition confirmed this, although experts disagreed, and also said the accuracy problems were already known to the defence ministry by 2010.  On 22 June 2014, it was reported that Germany's defense ministry had temporarily halted new orders worth €34 million ($45 million) over accuracy concerns for the rifle. The Bundeswehr consulted the Fraunhofer Institute for High-Speed Dynamics (Ernst Mach Institut) and the Federal Criminal Police Office.  On 30 March 2015, Minister of Defence Ursula von der Leyen told the Associated Press that the weight-saving design is the root of the issues. This is based on a letter from Inspector General Volker Wieker advising the Stewards of Defence and Budget Committee of the Bundestag and the troops in advance of publication of the report. The report was released by the Fraunhofer Ernst Mach Institut (EMI) and Wehrtechnische Dienststelle 91 (WTD91) on 19 April 2015. According to their 372-page report, the observed hit rate of the predominantly plastic weapon with the unsupported free-floating barrel drops down to a mere 7% at 100 meters when the temperature increases by 30 °C (86 °F) or more, whereas the Bundeswehr required a hit rate of 90% at that distance. On 22 April 2015, the German Minister of Defence announced that the G36 would be phased out of the German army due to these concerns. Defense Minister von der Leyen considers the weapon to be useless. She stated that the German military will stop using a plastic assault rifle that cannot shoot straight when temperatures increase by 30 °C (86 °F) or the rifle heats up during a firefight. In 2016, the German Defence Ministry lost its lawsuit filed against Heckler & Koch on the ministry's claim for compensation or warranty work on the subpar G36 rifles, because the Bundeswehr did not make its specifications for the weapon clear enough in the beginning of the procurement process.[35] The District Court of Koblenz rejected claims from the Bundeswehr procurement office, and ruled that weapon manufacturer Heckler & Koch did not have to pay damages on the 167,000 rifles still in use out of more than 176,000 G36 rifles Germany had originally purchased.